Standards of Illumination in Opencast Coal Mines – DGMS & CMR 2017 Guidelines

Standards of Illumination in Opencast Coal Mines – DGMS & CMR 2017 Guidelines

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🏗️ Detailed Notes

1️⃣ Introduction

Adequate illumination in opencast coal mines is vital for safe and efficient operation, especially during night shifts and foggy conditions. Poor visibility causes accidents during haulage, drilling, loading, and dumping operations. To ensure safety and compliance, DGMS prescribes illumination standards under Regulation 146 of the Coal Mines Regulations, 2017, and DGMS (Tech.) Circular 18 of 1975, based on IS: 6665 – 1972 (Reaffirmed 2016) – “Code of Practice for Industrial Lighting.”

2️⃣ Objective of Proper Illumination

  • Prevent accidents caused by poor visibility.
  • Improve production efficiency during night operations.
  • Enhance safety of workers, HEMM operators, and drivers.
  • Reduce visual strain and fatigue.
  • Ensure compliance with DGMS statutory requirements.

3️⃣ DGMS Legal Framework

Provision Description
CMR 2017 – Reg. 146 Adequate lighting in all places where persons work or pass.
DGMS Circular (Tech.) 18 of 1975 Specifies illumination levels and measurement methods.
DGMS Circular (Tech.) 08 of 2002 Updates standards for opencast lighting systems.
IS: 6665 – 1972 Code of Practice for Industrial Lighting (reference standard).

4️⃣ Standard Illumination Levels (DGMS & IS: 6665)

Area / Operation Minimum Illumination (Lux) Remarks
Working faces (Drilling/Loading) 20 lux For safe operation of shovel/excavator.
Haul roads (main approach) 3–5 lux Uniform illumination without glare.
Dump yards 10 lux Sufficient for reversing & dumping.
Workshops / maintenance sheds 100 lux Shadow-free lighting.
Crusher / screening plant 50 lux Uniform visibility.
Weighbridge / office 50 lux As per industrial standards.
Stairways / approach roads 10 lux Safety for movement.

5️⃣ Lighting Arrangements in Opencast Coal Mines

  • High-mast lighting towers (8–12 metres high) installed at pit bottom, haul roads, and dump yards.
  • Floodlights (LED/Sodium Vapour) used for wide-area illumination.
  • Portable light towers for drilling and blasting areas.
  • Vehicle-mounted spotlights on dumpers and loaders.
  • Lighting designed to avoid glare or dark shadows on roadways.

6️⃣ Measurement & Maintenance of Illumination

Measurement Procedure: Measurement taken using a digital Lux Meter. Readings recorded at 1 metre above ground level. Average of multiple readings taken across working areas.

Maintenance Practices:

  • Clean light reflectors and glass covers regularly.
  • Replace defective lamps immediately.
  • Maintain records in Illumination Logbook (Form IV).
  • Monthly illumination survey by Electrical Engineer.

7️⃣ DGMS Recommendations

  • Provide redundant lights on main haul roads.
  • Use LED lights for better energy efficiency and visibility.
  • Regularly check illumination uniformity.
  • Conduct monthly inspection of lighting circuits.
  • Submit illumination survey reports to DGMS during inspections.

8️⃣ Safety Importance of Proper Illumination

  • Prevents haul road collisions.
  • Improves dump edge visibility at night.
  • Helps in identifying obstructions and hazards.
  • Reduces operator fatigue and errors.
  • Enhances overall mine safety and production continuity.

⚡ Quick One-Liners (Revision Points)

  • Illumination regulated under Reg. 146 of CMR 2017.
  • DGMS Circular 18/1975 prescribes standards.
  • IS: 6665 – Industrial Lighting Code.
  • Working faces – 20 lux minimum.
  • Haul roads – 3–5 lux.
  • Workshop – 100 lux.
  • Lux measured at 1 metre height.
  • Use LED or sodium vapour lamps.
  • Illumination Logbook mandatory.
  • Poor lighting causes haulage accidents.

🧠 Descriptive Model Question & Answer

Q. Explain the DGMS standards of illumination for opencast coal mines and the method of measuring illumination.

Answer:
As per Regulation 146 of the Coal Mines Regulations, 2017, every opencast coal mine must provide adequate and suitable lighting at all working places, approach roads, and haul roads. According to DGMS Circular (Tech.) 18 of 1975 and IS: 6665 – 1972, illumination standards are as follows: 20 lux at working faces, 3–5 lux on haul roads, 100 lux in workshops, and 10 lux in stairways and offices.

Illumination is measured using a Lux Meter at 1 metre height, taking average readings. Results are recorded in the Illumination Logbook, verified monthly by the Manager and Electrical Engineer. Proper lighting must be uniform and glare-free, using DGMS-approved LED or sodium vapour floodlights. Adequate illumination improves safety, visibility, and operational efficiency, reducing accidents during night mining operations.

🎯 25 MCQs – Standards of Illumination

Q1. Illumination in coal mines is governed by:

Q2. DGMS Circular prescribing illumination levels:

Q3. Standard code for industrial lighting:

Q4. Minimum illumination at working face:

Q5. Haul road illumination:

Q6. Workshop illumination:

Q7. Unit of illumination:

Q8. Illumination measured using:

Q9. Measurement taken at:

Q10. Record maintained in:

Q11. Preferred lamp type:

Q12. Lux meter measures:

Q13. Minimum illumination at dump yards:

Q14. Cleaning of reflectors should be done:

Q15. Pit illumination system uses:

Q16. Glare can cause:

Q17. Lux is equal to:

Q18. Monthly illumination survey done by:

Q19. Illumination on approach roads:

Q20. Poor illumination can cause:

Q21. Recommended light colour:

Q22. Reflectors must be:

Q23. Floodlight height usually:

Q24. Records verified by:

Q25. Adequate illumination ensures:

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