Safety in Mines – DGMS Notes for Coal & Metal First Class (Lecture 1)

Safety in Mines – DGMS Notes for Coal & Metal First Class (Lecture 1)

Safety in Mines – DGMS Detailed Notes (Lecture 1)

For Coal & Metal First Class (Restricted/Unrestricted) Exams

Building a Culture of Safety

Your comprehensive guide to Management, Legislation & General Safety.

πŸ” 1. Safety in Mines – Introduction

Safety in mines is the foundation of sustainable mining. It involves the prevention of accidents, control of occupational hazards, and protection of health, life, and property of persons employed in or around a mine.

According to the Mines Act, 1952 (Section 18) and CMR 2017 / MMR 1961, the mine owner, agent, and manager have a statutory responsibility to ensure safety at every stage of operation β€” from planning and design to production and closure.

DGMS Vision: β€œTo attain risk and hazard-free conditions of work and welfare of persons employed in mines.”

βš–οΈ 2. Duty of Care in Mining

Meaning

β€œDuty of Care” refers to the legal and moral obligation to take reasonable steps to prevent harm to persons, property, and the environment in and around the mine. It requires a proactive approach to identify, assess, and control risks before they cause injury or loss.

Key Aspects of Duty of Care

AspectDescription
Worker SafetyProviding a safe workplace, PPE, proper supervision, and competent personnel.
Health ProtectionControlling exposure to dust, fumes, gases, and noise; periodic medical examinations (Rule 29B, Mines Rules 1955).
Environmental ProtectionEnsuring pollution control, waste management, and mine reclamation as per the Environment (Protection) Act, 1986.
Community Well-beingPreventing displacement, water contamination, and maintaining liaison with nearby residents.
Legal ComplianceObserving all safety laws, standards, and DGMS circulars.

Indian Legal Framework Supporting Duty of Care

Law / RegulationKey Provisions
Mines Act, 1952Health, safety, welfare of mine workers (Sec. 18–23).
Mines Rules, 1955Safety training, medical checkups, use of PPE, and health facilities.
Mines Rescue Rules, 1985Establishment and training of rescue teams for emergencies.
Environment (Protection) Act, 1986Environmental clearance, waste management, emission standards.
OSHWC Code, 2020Consolidated labour code emphasizing workplace safety.
Indian Penal Code, 1860 (Sec. 304A)Punishment for negligence leading to death.

Consequences of Failure

  • Legal prosecution under Mines Act and IPC.
  • Suspension or cancellation of mining lease.
  • Financial penalty by DGMS.
  • Loss of reputation and worker morale.

βš’οΈ 3. Occupational Hazards of Mining

DGMS classifies occupational risks as physical, chemical, biological, ergonomic, psychosocial, and thermal hazards.

  • Physical Hazards: Rockfalls & Mine Collapses, Explosions, Noise (>85 dB(A)), Dust Exposure, Radiation, Vibration.
  • Chemical Hazards: Toxic gases (CO, NOβ‚‚, SOβ‚‚), Heavy metals (Mercury, lead), Asbestos.
  • Biological Hazards: Fungi, bacteria, and vector-borne diseases (malaria, dengue).
  • Ergonomic Hazards: Prolonged bending, lifting, and awkward postures leading to musculoskeletal disorders.
  • Psychosocial Hazards: Isolation, long shifts, and job insecurity causing stress and fatigue.
  • Thermal Hazards: Heat stress in deep mines and hypothermia in high-altitude mines.

Control Measures

  • Regular ventilation, dust suppression, HIRA.
  • Rotation of workers and rest pauses.
  • Safety training (Reg. 142–145, CMR 2017).
  • Adequate PPE and health surveillance (Rule 29B).

🧩 4. Safety and Health Management System (SHMS)

A structured and systematic approach for continuous improvement in safety.

Core Elements:

  • Management Commitment and Policy
  • Hazard Identification and Risk Assessment (HIRA)
  • Worker Competency and Training
  • Incident Reporting and Investigation
  • Emergency Response Planning
  • Workplace Inspections & Risk Control
  • SHMS Administration, Audit, and Review

DGMS Circular 18 of 1975 and Technical Circular 1 of 2009 mandate SHMS in large mines.

🚨 5. Classification of Accidents

TypeCriteria
MinorAbsence >24 hrs but <72 hrs
ReportableAbsence >72 hrs (CMR Reg. 9(1))
SeriousPermanent loss of limb, sight, etc.
Fatal1–3 deaths
Major4–9 deaths
Disasterβ‰₯10 deaths

πŸ“Š 6. Frequency & Severity Rates

(A) Frequency Rate (FR)

$$ FR = \frac{\text{Number of Injuries} \times 100,000}{\text{Total Man-shifts Worked}} $$

(B) Severity Index (SI)

$$ SI = \frac{(50F + S) \times 10^5}{\text{Man-shifts Worked}} $$

If SI > 12 β†’ Accident-prone mine

DGMS Safety Studies:

  • SAPICOM: Survey of Accident-Prone Mines and Corrective Measures.
  • SOMA: Survey of Mine Accidents.

πŸš’ 7. Dealing with Accidents & Emergencies

Emergency Response Planning (ERP)

Made mandatory after the 1985 Amendment in CMR & MMR. Steps include:

  • Identify Key Risks (Fire, inundation, etc.)
  • Establish Command Structure
  • Form Emergency Team
  • Create Evacuation Plan & Muster Points
  • Conduct Mock Drills (Rule 44A, Mines Rules)
  • Perform Post-Incident Review

🧭 8. Accident Investigation

Objectives are to establish facts, identify root causes, and recommend preventive measures, not to assign blame.

Manager’s Duties (Rule 23, Mines Rules 1955):

  • Visit site immediately.
  • Conduct inquiry personally.
  • Record findings in a bound-paged book with plans/photos.
  • Send notices (Form IV-A, IV-B) to DGMS.

βš™οΈ 9. Key Concepts & Committees

TRAP & SMP

TRAP: Take Responsibility in Accident Prevention.

SMP: Safety Management Plan, a framework integrating HIRA, SOPs, and risk control.

IT & ISO in Safety

IT: Digital monitoring, AI-based hazard mapping, IoT sensors.

ISO Standards: ISO 45001 (Safety) & ISO 14001 (Environment).

Safety Committees

Tripartite: DGMS + Management + Union.

Bipartite: Management + Workers. Promotes participative safety.

🧠 Quick One-Liners for Revision

  • Duty of care = Legal + moral obligation for mine safety.
  • HAVS is caused by vibrating tools.
  • Major accident β†’ 4–9 deaths; Disaster β†’ β‰₯10 deaths.
  • Severity Index >12 β†’ Accident-prone mine.
  • ERP mandatory since 1985; SHMS has 8 core elements.
  • ISO 45001 β†’ Safety Management Certification.

πŸ“œ Descriptive Model Answer

Q: Explain β€œOccupational Hazards in Mining” and outline measures to minimize them.

Answer: Mining workers face multiple occupational hazardsβ€”physical, chemical, biological, ergonomic, and psychosocial. Preventive measures include: adequate ventilation and dust suppression, proper PPE and training, periodic health check-ups (Rule 29B), safety audits, and the implementation of a robust SHMS/SMP.

πŸ“ MCQ Knowledge Test

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